Manufacturing Engineer I (Medical Device) Job at Aptyx, Charlotte, NC

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  • Aptyx
  • Charlotte, NC

Job Description

Position Summary

As a Manufacturing Engineer I at Aptyx, you will contribute to the development and production of interventional and transcatheter medical devices, including implants, catheters, and other disposable products. This entry-level engineering role supports Aptyx's commitment to delivering end-to-end solutions, engineering excellence, and innovation in Class II and III medical devices. You will work hands-on in process development, equipment setup, validation, and continuous improvement initiatives, while collaborating with cross-functional teams and external suppliers.

Duties and Responsibilities

  • Responsible for following the Aptyx Quality System, including all applicable SOPs included in the Training Matrix.
  • Hands-on process development of catheters, implants and other medical devices.
  • Assist in the setup of pilot and manufacturing equipment and procedures for devices.
  • Setup and support installation qualification (IQ) of new equipment.
  • Contribute to production builds by maintaining documentation, delivering training with guidance, and supporting line setup and troubleshooting.
  • Assist in design changes to existing product lines as necessary.
  • Contribute to DFM reviews by identifying common manufacturing risks and suggesting improvements to R&D teams.
  • Coordinate with suppliers to support material specification updates and assist in validation and quality-related discussions.
  • Contribute to the execution and documentation of validation activities, including IQ, OQ, PQ, TMV, Gage R&R, and MSA, with guidance from more senior engineers.
  • Contribute to the investigation and documentation of customer complaints, CAPAs, and NCRs with guidance from senior engineers.
  • Contribute to document reviews (e.g., work instructions, routings, BOMs) by assessing changes for potential impacts on specific process steps or outputs.
  • Contribute to the creation and maintenance of pFMEAs by identifying potential failure modes and supporting risk assessments.
  • Assist in maintaining master validation plans and contribute to identifying validation needs based on predefined risk criteria.
  • Contribute to Lean and Six Sigma initiatives by identifying minor inefficiencies and supporting improvement projects.
  • Maintain and update ERP records including BOMs, routings, and change orders with guidance.
  • Contribute to COGS analysis by monitoring cost trends and suggesting simple cost-saving ideas.
  • Contribute to process analysis by performing time studies and suggesting basic improvements to reduce inefficiencies.
  • Contribute to capacity planning by analyzing basic production data and proposing minor layout adjustments to improve flow.
  • Communicate project status and basic technical updates to customers, escalating issues and aligning deliverables with support from the team.
  • Review your own work and the work of technicians; request the review of Senior or Principal Engineers.
  • Contribute to crafting design specifications and standards in collaboration with the engineering team.

Qualifications

  • Bachelor's degree in engineering or related technical field required.
  • 1+ years of relevant experience in a manufacturing or product development environment (medical device industry preferred).

Skills, Knowledge, and Abilities

  • Proficiency in SolidWorks or similar CAD software.
  • Basic understanding of process validation (IQ, OQ, PQ), test method validation, and risk management tools (pFMEA, MSA).
  • Familiarity with ERP systems and documentation control.
  • Strong communication and collaboration skills.
  • Ability to perform time studies and basic data analysis.
  • Exposure to Lean and Six Sigma methodologies is a plus.
  • Detail-oriented with a commitment to quality and continuous improvement.

Measurement of Performance

  • Adherence to Aptyx Quality System and SOPs.
  • Timely and accurate completion of assigned validation and documentation tasks.
  • Effective communication with internal teams and external customers.
  • Contribution to process improvements and cost-saving initiatives.
  • Demonstrated growth in technical skills and project ownership.

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